3991 Green Park Road, St. Louis, MO 63125

Basic Rollformers

Rollformers Home Basic Rollformers Variable Width Rollformers Dual Head Rollformers Independent Stand Rollformers
We offer a wide range of Basic Rollformers to fit every profile and forming application. Additionally all our Rollformers are Gear Driven and we design with Heavy Duty Bearings, Spindle Housings, and Roller Die Shafts.

The Spindle Housings are precision ground and machined to exact specs. The Spindle Shafts are retained within quality machined spindle housings using Heavy Duty Timken style Roller Thrust Bearings.

This Total On Time Production System allows you to run individual parts with a wide variety of  lengths and patterns. Not only does this eliminate setups but downtime and / or scrap loss also.

In our designs we try to understand the overall needs and  requirements of our customers. Over the years we have designed and incorporated features that reduce set up and down time. Not to mention this allows greater flexibility in material and part variations, with greater accuracy and dependability. Overall this System is just one example of the flexibility we offer. To point out the Rollform Tooling is changed from a simple Hand Wheel Lead screw adjustment. It requires less than a minute to change from one part width to another.

Rollformers
The Rollformer Feed Index (starts / stops) the strip through the Cut Off Press to minimize the set up or change over required for either length or width changes.

Rollformers Inboard Application Forming Rolls
Inboard Application Forming Rolls mounted on Inboard Spindles between the Bearing Housings.

Rollforming

Rollforming is the art of progressively forming metal to produce a wide range of profiles and configurations. Another key point the part size, material, and profile determine the Roll and Shaft size, number of form stations, vertical and horizontal centers, Roll spacing, and horse power required. For example improper Rollformer sizing can cause excessive stretching, bow, twist, ripples, and oil canning of the formed part.

A Rollformer can be tooled with Inboard Tooling (Rolls positioned between the Roll Shaft Spindle Bearings) or Outboard Tooling (Rolls mounted on external extended Roll Spindles). Whenever possible, the part profiles should be run Inboard. In general outboard applications should be used primarily for forming the edges of the metal on wide sheets.

Basic Rollformer Outboard Tooling
For example this is Outboard Application Forming Rolls mounted on Outboard Extended Spindle Shafts that overhang from the Spindle Housing. This is primarily for edge form applications on wide sheets but can also form other profiles.

Basic Rollformers Pre-Notch
Rollforming pre-notched, punched and embossed coil strip for full Wrapper Frames.

Basic Rollformers

The basic Rollformer can be designed for a manual blank feed form operation. It can also be used inline to produce a complete Product Fabrication System.

Each Rollformer is specially designed to match the part profile, material to be formed, and overall production criteria.

Electrical Box
Rollforming a pre-notched, punched, and embossed coil strip for Full Wrapper Frames.
The Inboard Roll Tooling to edge form a wide Electrical Panel. Pre-cut to length blank fed with embossed knockouts.  Basic Rollformers Inboard Tooling
The Rollformer can be pre-tooled with two edge form applications outboard and two inboard profiles pre-tooled side by side. The materials can be 26 Gauge parts on one set and 16 Gauge on the other with a set up or roll adjustment.  Basic Rollformers Pre-Notch Strip Feed Rollforming a pre-notched strip feed. The Rollformer indexes (starts / stops) and sequences notched strip for the Cut Off.
 Basic Rollformer Inboard Tooling To point out our systems can be designed in a wide range of pre-cut and post cut off applications. With this in mind we can pre-tool one to four sections in the same System depending on production rate and volume and versatility required.
 Basic Panel Rollformer This is two Pre-Tooled Panel Rollformers on a common base to be shuttled in and out of line with the Coil Stop Feed for a quick change over System.

What makes us different

To point out many Companies tend to over look automation for Rollforming due to the wide range of lengths, punch patterns, and end notching configurations required in their product. Moreover our Engineers are solving these and many other production problems every day. Overall vast and dramatic changes and improvements have been made in all fields of electronics. For example these changes include the types of Feeds and Index Drives along with major developments in Hydraulic and Pneumatic Controls. Hence the options are almost endless to any company aggressive enough to understand and utilize what’s available today for the equipment of tomorrow.

The Systems can be designed using a combination of Servo Index Feeds and Individual Hydraulic Press / Dies with a wide range of pre-tooled Punch and Notch Dies sequenced with a Programmable Controller. This virtually eliminates all the setup previously required to produce parts.  Control Panel
 Basic On-Time Rollformer This total On Time Production System allows you to run individual parts with a wide variety of lengths and patterns, eliminating setups, down time and / or scrap loss.

Infinite Variety

The Pre-Notch and Punch will gag the Presses and sequence the strip with the Programmable Microprocess Controller for an infinite variety of hole patterns, spacing, and part lengths.

The Programmable Feed and Pre-Tooled Dies eliminate set ups. The Controller is pre-programmed for over 100 different combinations. It requires just simple part number and quantity inputs to produce a wide variety of pattern configurations. The new parts can be entered directly from the user friendly keyboard with simple keyboard entries. Hence eliminating extensive programming and cost to add or change parts. Also it allows the company to run the parts as needed and eliminate extensive inventory and part storage.

Programmable Rollfeed to pre-notch and punch down both edges of the strip. The Variable Die Bed provides for a wide variety of strip widths. Pre-notched / punched strip feeds directly into the Rollformer.  Basic Rollformer Hydraulic Punches
 Basic On-Time Rollformer

On Time Production

The latest concepts in On Time Production Systems. This type System eliminates all the setup and inventory problems. It also can incorporate an Inline Endformer Cut Off Press directly after the Rollformer. This eliminates a secondary end form operation and set up. It is our goal to supply our customer with the best, most complete Systems available and to solve as many of your production problems as financially feasible. Our Systems have a wide range of features combined for maximum production and minimum down time for set up and change over.

  Basic Rollform System

The Rollformer can be pre-tooled with two sets of tooling (side by side) to form two independent part sections. Each section will have its own, separate Cut Off and Form Press. The entire Unit will be laterally shifted inline with the Coil Strip Feed when changing products.

We build Systems to increase productivity, minimize inventory and handling. To repeat the Systems are tailored to eliminate or minimize change over of set up time. We provide quality systems at a price you can afford.

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